After
years of having ever-lower prices dictated
to them by automotive OEMs, auto parts suppliers
are saying they’ve had enough.
A story this week from the Wall Street
Journal confirms a trend Supply Chain Digest
has reported on previously: that a combination
of weakened OEMs, new ownership and mindsets
among parts suppliers, and economic fundamentals
are changing the tables. (See Major
Parts Supplier, Tired of Losses, Plays Hard
Ball with Ford, Causes Brief Plant Shutdown.)
For more than a decade, major automotive
manufacturers such as Ford and GM have relentlessly
pressed auto parts suppliers for lower prices
– to the point in which few if any
could consistently enjoy reasonable profitability.
With many suppliers and just a few huge
buyers, the OEMs held all the cards –
or so it was perceived.
As the fortunes of U.S. automakers declined,
they pressed even harder, just as raw material
costs (steel, energy, plastic resins) were
rising. Many were caught in contracts with
pricing they said guaranteed operating losses,
and no ability to raise prices based on
increased production costs.
But a variety of factors are changing the
dynamics:
- A number of auto parts suppliers have
been purchased in the past two years by
private equity companies determined to
change industry economics.
- Other parts suppliers, such as Delphi,
have gone into bankruptcy, enabling them
to get out of money losing contracts and
also providing a platform for changing
how parts are priced, sometimes with tough
new management that refuses to take money-losing
business.
- Other parts suppliers have simply gone
out of business or been acquired, changing
the balance of power a bit more in the
parts suppliers’ favor.
In February, engine supplier Navistar
was the latest among several high profile
cases in which a supplier at least temporarily
stopped shipping components to one of the
OEMs over a pricing dispute. Navistar cut
off all engine shipments to Ford, whom it
had supplier for decades.
The tougher stance by suppliers obviously
comes at the worst time for Ford, GM and
Chrysler, which are each facing numerous
challenges, including high total manufacture
costs versus Japanese rivals. Absorbing
price increases will make it all the tougher
for the OEMs to gain back market share and
return to profitability.
Things could get really tough. Ford has
recently said procurement chief Tony Brown
is charged with driving another $6 billion
out of parts and commodity costs. Originally,
the goal was to chop that amount by 2010.
Now, Ford says it may take a year or two
longer.
How weird are this industry’s negotiations
and economics? The Journal reports that
the February Ford/Navistar dispute arose
in part from a demand by Ford that Navistar
sell it engines for pick-up trucks at a
loss to “accommodate Ford’s
desire for higher profits.”
The dispute was temporarily resolved, but
Navistar CEO summed up the troubles that
lie ahead: “auto makers must “accept
a new reality,” Daniel Ustian said
in a speech in Detroit in January. “The
math must benefit all of us.” |