There are four main reasons why forecasts are wrong:
- Unsound or misused software
- Unskilled or inexperienced forecasters
- Politicized forecasting process
- Unforecastable demand
The best accuracy you can achieve is limited by the forecastability of your demand patterns. So accuracy expectations have to take that into consideration. The naïve forecasting model is the proper baseline for accuracy objectives, and industry benchmarks should never be used to set accuracy targets.
New product forecasting is an area of particular angst. Managers realize that these forecasts are usually way off, yet they forge ahead with supply and revenue plans in full confidence. We suggest that assessing uncertainty and risk is more useful than forecasting alone. When management has a good understanding of the likely range of new product demand outcomes, the organization can better align resources to all the possibilities.
We also support Forecast Value Added (FVA) analysis – a method now used by many major organizations to identify forecasting process waste and to achieve better forecasts. FVA evaluates every step and participant in the forecasting process, identifying those that are not adding value by making the forecast better. Many process activities are found to be making the forecast worse – and these activities need to be fixed or eliminated.
Intel extensively uses FVA analysis. Over the last three years, Intel has taken the basic idea of FVA and applied it to a broader range of forecasting and supply chain process issues. Intel has gone through paradigm shifts in thinking, and how to address the change management issues.
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